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As cell and gene therapies (CGTs) advance toward commercial readiness, the materials used throughout manufacturing particularly ancillary materials (AMs) and single-use systems (SUS) play a critical role in ensuring product quality, sterility, and process consistency. However, the absence of harmonized selection criteria and inconsistent supplier terminology often leads to inappropriate material choices that can compromise performance and delay development. This presentation introduces a practical, consensus-based framework developed by BioPhorum and industry stakeholders to support CGT manufacturers in selecting materials that are appropriate for their specific applications and process conditions.
Methods
A cross-functional team of CGT developers, suppliers, and regulatory experts reviewed global regulatory guidance (FDA, EMA, USP, ISO) and industry best practices. The team developed a structured process for evaluating material suitability, incorporating tools such as critical material attribute (CMA) identification, risk-based assessment models, and applicationspecific performance criteria. Elements of Quality by Design (QbD) were considered as part of this broader strategy to support robust material selection. The framework was refined through iterative feedback from BioPhorum member organizations and validated against real-world CGT manufacturing scenarios.
Results
The framework provides a practical approach to selecting materials that meet the specific demands of CGT processes. Key outputs include:
Conclusions
This framework addresses a critical gap in CGT manufacturing by enabling developers to make informed, application-specific material choices. By focusing on performance, compatibility, and process alignment, it supports more efficient, scalable, and compliant manufacturing. This work represents a significant step toward harmonizing material selection practices across the CGT ecosystem and accelerating the delivery of advanced therapies to patients.
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Discussion topics include:
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